The dynamics that impacted the hardwood flooring category in
2023—i.e., intense competition from wood look-alike products
like SPC, WPC, LVT and laminate, as well as competition for raw
materials from end-use sectors other than wood
flooring—continued to challenge the wood category in 2024. In
the end, the hardwood segment again felt the impact, with sales
dipping below the $2 billion mark. FCNews research showed the
sales at the first point of distribution totaled $1.845 billion
in 2024, a 9% decrease from 2023. Volume took a hit as well,
falling 10.7% to 676 million square feet.
It’s been a while since the category generated numbers in that
vicinity or even lower. Back in 2009, the height of the Great
Recession, hardwood sales came in at $1.586 billion and volume
hit the 700 million-per-square-foot mark. And five years later,
in 2014, hardwood sales had improved to $1.94 billion in sales
and 770 million square feet. From 2015 through 2023, however,
the hardwood category rebounded, consistently generating sales
about $2 billion—until 2024.
Hardwood’s loss of market share is even more pronounced when
comparing the category’s performance relative to other hard
surfaces. Stripping out carpet, hardwood accounted for 12.6% of
total sales last year—coming in third place above laminate and
rubber, but trailing resilient and ceramic, respectively.
Volume-wise, hardwood accounted for nearly 7% of total hard
surface square footage sold at the first point of distribution
in 2024. By comparison, in 2015, hardwood accounted for nearly a
quarter of total hard surface sales (23.4%). But just five years
later, by 2019, hardwood’s share of total hard surfaces had
slipped to 19.5%.
“I think a lot of the decline in the wood flooring market last
year had to do with the drop-off in building and remodeling,
combined with higher interest rates,” said Milton Goodwin, vice
president, AHF Products. However, the higher end of the wood
flooring market seemed to hold its own. “In entry-level homes,
they’re not using wood,” he noted. “But people who are building
middle-to upper-end homes still want wood in there. In that
$500,000-$600,000-and-up range, we are seeing builders providing
wood as an option for the homebuyer.”

Other major hardwood flooring executives agree that the high
end was the category’s saving grace last year. “There’s always
going to be a customer for real hardwood,” said David Moore,
vice president of product management, Mohawk. “There’s always
going to be someone who says, ‘I want the real thing. I want to
have a party, have all my friends over, and tell them that this
is a real wood floor. And when I sell my home, I want to list
real wood floors on the documentation.’”
More importantly, wood still managed to maintain its
historically high-profile margins—mainly on the strength of
engineered products, which command a higher price tag compared
to traditional solids. FCNews research showed the average
wholesale price of hardwood flooring rose slightly to $2.73 per
square foot last year. In fact, it was the only category that
experienced an increase in average selling price.
Another encouraging sign for wood suppliers—looking at the glass
as “half full,” of course—is the rate of hardwood’s decline fell
from 15% and 17.3% in sales and volume, respectively, in 2023 to
9% and 10.7%, respectively, last year. It could be an
indication, proponents say, that wood is taking the first steps
in clawing back some of that lost market share. For example, the
improvements that hardwood suppliers have made to compete with
the LVP and high-performance laminate could finally be paying
dividends.
“We are seeing, especially in the high-end, positive activity in
the 3mm and 4mm veneer, sliced-faced products—the thicker 9/16-
and 5/8-inch wood floors,” Moore explained. “We’re also seeing a
little bit of a resurgence on the builder side as well as
builders look to compete in that mid-price point.”
Kyle McAllister, director of hardwood, Shaw Floors, concurred.
“When we look at the product mix in wood, you’re definitely
seeing movement toward the higher end,” he explained. “If you
were to look back six to eight years ago, there was a lot of
entry-level hardwood being sold. Now, with the growth of SPC and
WPC, you’ve seen that change. SPC ate up a lot of the share at
entry level of the market, which pushed wood growth to the
higher end.”

All this activity is reflected in the movement seen in terms
of wood flooring consumption last year. FCNews research shows
the residential replacement sector accounted for 66.4% of wood
flooring sales in 2024, up slightly from 65.4% the year prior.
Meanwhile, wood consumption in the new home construction sector
dipped slightly below 20%. Commercial wood consumption remained
relatively steady at roughly 11.6% of sales, based largely on
the strength of specified products going into restaurant,
hospitality and higher education settings like university
libraries. There was slightly less usage in corporate/office
applications for wood.
In terms of product type, prefinished wood flooring saw its
share of the market continue to rise in 2024. FCNews research
showed the prefinished portion of the domestic wood flooring
market accounted for roughly 85% of sales last year, up from
about 75% in 2023. In that same vein, engineered wood saw its
share of the total wood flooring pie grow from about 70% in 2023
to 75% last year. And with respect to species, white oak (much
of it sourced from Europe) and domestic red oak accounted for
the lion’s share of species sold last year.
Not much has changed, year over year, though, with respect to
wood flooring sales by channel. Specialty floor covering stores
represented about 41% of overall wood sales, up only slightly
from 2023’s 40%, while home centers’ share fell slightly from
35% in 2023 to about 32% last year. Large-format retailers like
Floor & Decor, which says it does not compete with the nation’s
major home center chains, actually reported an increase in its
hardwood flooring sales. All other flooring categories within
Floor & Decor declined last year, financial reports show.

Import influence
The year 2024 saw more domestic brands outsourcing wood flooring
production to other countries. In the years since the U.S.
flooring sector began seeing dramatic declines from
China—particularly engineered hardwood and laminate
products—Southeast Asia has emerged as a viable alternative.
Countries like Vietnam, Indonesia, Malaysia and Thailand, for
example, have seen their manufacturing industries grow steadily,
driven by competitive labor costs, a maturing supply chain
infrastructure and increasing foreign investment. FCNews
research shows shipments from Southeast Asian countries
accounted for nearly 50% of the wood flooring market last year,
while China’s share continues to drop.

For example, five years ago, shipments from China accounted for
nearly 60% of all hardwood flooring sold in the U.S. at the
first point of sale. In 2022 that number plummeted to 26% before
dropping 2 more percentage points in 2023. For 2024, that number
is hovering around 20% and falling fast. For perspective,
hardwood imports from Vietnam, Cambodia, Thailand, Malaysia and
others grew from roughly 9% in 2018 to 43% in 2022; 47% in 2023;
and 49.4% last year.
“We definitely saw hardwood production rise in Southeast Asia—a
region that has been the beneficiary of the decline in hardwood
production from China,” AHF Products’ Goodwin stated.
Importing from that part of the world is not without its
challenges, though. Southeast Asian suppliers must meet the
stringent regulatory and certification standards of the U.S.
market. U.S. laws such as the Lacey Act require that imported
wood products, including hardwood flooring, be legally harvested
and sourced. Violations can result in severe penalties,
including shipment seizure and bans. Additionally, suppliers
must comply with product testing and safety standards set by
organizations such as the Environmental Protection Agency (EPA),
the California Air Resources Board (CARB) and the U.S. Green
Building Council (USGBC). Products often need to be certified
for emissions, such as formaldehyde content in composite wood
flooring.
At the same time, Southeast Asian suppliers rely heavily on
maritime shipping to reach the U.S. market. Port congestion,
container shortages and unpredictable shipping schedules are not
unheard of. Even as the situation has improved since the days of
the pandemic, the industry remains vulnerable to bottlenecks and
rising freight costs.
Moreover, the long lead times involved in shipping from
Southeast Asia to the U.S.—typically ranging from four to eight
weeks—require precise inventory forecasting and demand planning.
That’s why the more savvy importers make it a point to ensure
ample stateside supply to avoid such issues.
“We have over 2 million square feet of inventory in two company
owned and staffed warehouses in Sutton, Mass., and Franklin,
N.J.,” said Bill Schollmeyer, who serves as vice president of
sales for R&J Flooring Supply, a Vietnamese-owned company.
Present state, future outlook
While hardwood flooring executives are encouraged by trends
showing a possible retreat from hardwood’s high, double-digit
sales losses, some challenges persist. Tariffs, for example,
stand to impact the category measurably, especially with more
wood manufacturers and distributors increasingly relying on
sourced programs. It’s also impacting our trading partners to
the north.
“Right now the big issue for us is the tariffs,” said Derick
Roy, sales director for Quebec-based Wickham Hardwood Flooring.
“The majority of our business is in the U.S., our best partners
are in the U.S., our best suppliers of lumber are in the U.S.,
so it does affect us tremendously.”
Even more frustrating for Canada-based suppliers like Wickham
ham is the “on again/off again” nature of the tariffs imposed by
the Trump Administration since he took office for the second
time. Proponents say the threat of tariffs—or the outright
imposition of tariffs with threats to raise them even
higher—provide a strong bargaining chip. The flip side of that
equation, however, is the uncertainty created by the start/stop
nature of the current tariff situation. This makes it difficult
for suppliers to manage costs and ensure product availability,
all while attempting to maintain competitive pricing in the
market.
Tariffs, while on the forefront of everyone’s minds, are not the
only issue hardwood suppliers need to contend with. Industry
executives are closely watching the housing market, a bellwether
sector for wood. The hope among many is that interest rates will
drop, causing home prices to come back down to earth. All of
which bodes well for wood floors.

Another factor is the ongoing competition for raw lumber—not
necessarily within the flooring arena but other market sectors.
For instance, competition for raw lumber materials from segments
such as wine-barrel manufacturing, furniture, paper/pulp
industries and the like. This phenomenon has intensified as
various industries continue to demand high-quality timber. This
competition has been exacerbated by the growing global demand
for timber, particularly from countries like China, where demand
for wood products has risen as the economy continues to expand.
“We’re not counting on somebody else to supply us our raw
materials,” AHF Products’ Goodwin said, citing the company’s
ownership of two local sawmills. “We also make our own plywood,
and we cut our own veneers. We do source some veneers, but a lot
of it is done in-house.”
Despite these challenges and others, wood flooring executives
remain cautiously optimistic. “We did start to see a pretty
significant rebound in the back half of the year though, and
it’s continued to grow throughout the first half of the year,”
Shaw Floors’ McAllister said. “As I look into the future, I feel
the industry will probably recover a little bit. I don’t see
major double-digit growth, but I’ve talked to a lot of customers
out there, a lot of sales reps and other manufacturers and
they’ve seen an uptick in their business. I cannot express
enough how excited I am about the future of the category. I’m
very pleased with the performance of the wood business right
now.”
Source:
fcnews.net